LIVE – METALISM
Responding Customer Needs with Developing Special Alloy.
Workd Ieading manufacture of Low Thermal Expansion Alloy.
High-frequency induction melting furnace (3t, 1t, 700kg, 500kg)
Up to 4t melt can be made with using 3 furnaces simultaneously
High-frequency induction melting furnace 100kg for test
This furnace is used for new alloy or technical development and small size cast operation.
Self-hardening molding apparatus 20t/10t/5t
A part of alkaline phenol self-hardening process.
Used for mainly 0.5t to 4t middle to large size molding.
Raw type molding apparatus
Used for 500 x 700 x Height size mass production
Vertical centrifugal casting equipment
Up to φ650 x H700 circular product, height quality casting can be made.
Self-hardening molding apparatus line
Alkaline phenol self-hardening process
Capacity of input sand volume : 5t/h
Semi-automatic molding line
Self-hardening sand shake out machine
Used for breaking shell mold made by alkaline phenol
Shake out machine just for raw mold
Sand recycling for raw mold
Shot blast machine
Quick surface cleaning with blasting small steel bolls
Max wt.=5ton Size=Φ2500ｘH3000
Tumbler shot blast machines
100kgs and 200kgs machines are used
7.5kw x 3 units
3.7w x 3 units
Double heeded grinder
2 machines are used
Efficient for finishing of handy type products
Hydraulic 500kn Press
5000KN Head moving type=3500Dｘ3400Wｘ650H
5000KN Head fixed type =3500Dｘ2400Wｘ1200H
High temperature heat treatment furnace with 7t truck
Heat treatment temperature : Max. 1150℃
Size : 2300D x 2000W x 1500H
High temperature heat treatment furnace 3t by batch
Heat treatment temperature : Max. 1250℃
Size : 1350D x 1800W x 700H
Low temperature heat treatment furnace with 5t truck
Heat treatment temperature : Max. 400℃
Size : 3500D x 3200W x 1600H
200A x 1 unit
300A x 5 units
75kw x 1 unit
37kw x 1 unit
11kw x 1 unit
785m3 x 1 unit, 600m3 x 1 unit,
400m3 x 2 units, 190m3 x 1 unit,
140m3 x 1 unit, 120m3 x 2 units
7.5t x 1 unit, 4.8t x 2 units
2.8t x 8 units, 2t x 1 unit
Demand management facility
Latest electricity monitoring system is adopted.
Casting simulation device
This is for checking of casting design and method.
Analysis of molten metal flow
Analysis of metal solidification
Three-dimensional CAD equipment
Adopted software : NX, NX-Ideals and SolidWorks
Any 3D data can be applicable
Centerless polishing machine
Applicable size = φ0.8 to φ25
In case 0.4mm thickness polishing margin, shorter lead time is available.
Polishing of forged material can be made.
Straight rod roll straightening machine
Applicable size = φ3 to φ25br />Rough surfaced forged surface material also can be formed.
Linear cutting machine
Applicable size : φ0.8 to φ2.8
Correction and linear cutting can be made from coil
Accumulated R&D effort and crystallization of refined technology.
Headquarters : 5-13-1 Arajuku-machi, Kawagoe, Saitama, Japan,
- Mie plant
835-1 Takamatsu,Kawagoe-cho, Mie-gun, Mie, Japan